SCHMID E-MOTIVE
SCHMID E-MOTIVE, based in Nuvolera (Italy), has been part of the group since 2022 and ideally complements the product range and global strategy of the SCHMID GROUP. In the future, we will bundle our experience and know-how to manufacture highly productive and reliable systems for the production of electric motors. This will enable us to better support our customers in the production of environmentally friendly technologies and alternative propulsion systems.
Benefit from SCHMID E-MOTIVE as your strategic partner for the production of your electrical drive systems: whether as a development partner in the lab, as a supplier for small batch production or as an experienced partner in the construction of turnkey systems for series production. We are here to support you wherever you need us.
FEASIBILITY STUDIES
The production of electric motors is a multifaceted task requiring complex processes. For this reason, we offer you the option of carrying out feasibility studies. Our process specialists will put your proposed processes through their paces in our in-house laboratory or on our demonstration systems. A detailed final report will provide you with assurance and conclusions as to whether the planned processes can subsequently be replicated in automation systems. Working together, we can help ensure the reliability of your production.
Our laboratory equipment:
- Flexible laser cell with 8kW laser
- Digital microscope
- High-speed camera
- 3D scanner
- Cleanliness measuring device
PROTOTYPES AND SMALL SERIES
As a strategic partner, it is important for us to work closely with our customers from the outset. For us, this also includes the construction of prototypes or small to medium batch sizes. This enables us to take into account the challenges of producing such batch sizes in the subsequent machine concept.
Our innovative technologies enable the efficient production of hairpins from rectangular copper wire. With hairpin technology, we form precise "hairpins" that are then inserted into the stator's laminated core. Before this insertion process, we carefully apply insulating paper to the circumferential grooves of the laminated core. In this way, we can process more than 200 hairpins per laminated stator core in a very short time. In a high-precision joining process, the wire ends are then twisted and welded together, which requires the highest precision to ensure the electrical conductivity of the hairpins. For optimum protection, the windings are impregnated and the wire ends are also coated where necessary.
Our prototype production includes the following machines.
STSformtec
- Ideal and standardised pin production system
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STSinsertec
- Standardised insertion machine for inserting the hairpins
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STStwistec
- Standardised machine for twisting the inserted pins
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STSweldtec
- Hairpin welding machine with proven clamping system
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STSimtec
- Impregnation system with all necessary process steps compactly integrated into one station
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SCHMID AS TURNKEY SUPPLIER IN THE STATOR SECTOR
For this purpose, EMIL SCHMID MASCHINENBAU offers turnkey solutions from a single source together with SCHMID E-MOTIVE.
We are your experts in the development and supply of complete system solutions and production lines for electric motors. From the initial idea to a fully operational system – we are with you every step of the way.
Find out more or contact us directly and we will work with you to find the right system concept for your application.
